Core Technologies & Features

Torque Current Rate Control Technology (MTPA)

Permanent magnet synchronous motors are classified into two types:

  • Interior Permanent Magnet Synchronous Motors (IPMSM, where Lq = Ld).
  • Surface Permanent Magnet Synchronous Motors (SPMSM, where Lq> Ld).
Torque Current Rate Control 1 Technology

SPMSM (Lq > Ld) utilizes rotor magnetic circuit asymmetry to form a magnetic reluctance torque, according to the motor torque formula.

To achieve maximum torque with minimum current, it’s crucial to fully utilize this magnetic reluctance torque. The current lead angle, denoted as β , is set when the maximum torque is required

Torque Current Rate Control Technology (MTPA)

Compared to conventional Sinusoidal Pulse Width Modulation (SPWM), 7-segment Voltage-Space Vector Pulse Width Modulation (SVPWM) has several advantages:

  • It outputs a basic vector-symmetric, reducing harmonic components in the current
  • The dispersed distribution of zero vectors minimizes current pulsation in the motor winding
  • The dispersed distribution of non-zero vectors diminishes the jitter of the voltage space vector

In addition, the triple harmonic injection technology enhances the output voltage, reduces the motor current, minimizes overall losses, and improves efficiency

Comparison of SPWM, SVPWM, and SVPWM with third-harmonic injection showing improved DC bus utilization.
Modulation SystemModulation coefficientLine voltage peak valueVoltage utilization
SPWM1√3/2 · Udc86.6%
SVPWM1Udc100%
DPWM1Udc110%

Over-modulation control technology

To maximize the DC bus utilization, enhance the compressor’s output power under high-speed weak magnetism, and expand the motor’s operating range, we use over-modulation technology based on Digital Pulse Width Modulation (DPWM). This not only smooths the motor current waveform but also ensures speed stability.

With a three-phase input voltage of 380V, a reactor voltage drop of 35V, and a bus voltage around 505V, the inverter outputs 372V. This results in a voltage utilization rate of 104%, further enhancing the system’s efficiency.

After entering the weak magnetic area, the angle B adjusts synchronously to ensure that the motor can operate at higher speeds and remain stable.

Maximum Torque Current Rate Control Technology (MTPA)

When the end voltage of the motor reaches its maximum, it can only operate by decreasing the excitation current and increasing its speed. The motor current consists of torque current (Iq) and excitation current (Id).

When the rotational speed increases from 1ωω to 2ωω, the stator current path transitions from B (Is 1) to A (Is 2), with the corresponding torque angles of β β 1 and β β 2, and β β 2 is greater than β β 1. As the speed increases and enters the weak magnetic area, the motor’s output torque reduces.

Modulation SystemModulation coefficientLine voltage peak valueVoltage utilization
SPWM1√3/2 · Udc86.6%
SVPWM1Udc100%
DPWM12Udc/π110%

Adaptive torque compensation technology

Single rotor compressor speed torque

Detects the load torque after startup and automatically applies the torque compensation to achieve a smooth transition. During the operation process, the matching torque compensation amount is automatically applied according to changes in the compressor load torque.

A single rotor compressor has only one cylinder, rotating once a week and once the exhaust process; the suction absorbs low-pressure gas, the exhaust is compressed high-pressure gas, so the rotation torque is not uniform.

The traditional constant torque control method outputs myopic constant motor torque within a week, which does not match the load torque, resulting in acceleration and deceleration in a week of rotation, as shown in the figure on the right, resulting in vibration and noise problems of the compressor.

Adaptive torque compensation technology breaks the conventional constant torque control output constant motor torque control method, according to the compressor in a week of load torque change, output matching motor torque, to ensure the uniform speed in a running cycle, inhibit the compressor speed fluctuations caused by load changes, to perfectly solve the problem of vibration and noise.

HIGH EFFICIENCY AND ENERGY SAVING
Permanent magnetsynchronous motor
Weakening magnetic control (Flux weakening) technology
New space vector modulation & overmodulation technology
Low frequency torque compensation technology
RELIABLE QUALITY
Wide voltage range operation
Extreme ambient temperature operation
Adaptive frequency limit and reduction
Perfect the fault protection function

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